Compact Ultra sold to Graphic Druck

 

After the overwhelming interest in our Werosys Compact Ultra at LabelExpo last month, we will be installing the first of many at Graphic Druck in Germany. The converting unit is sold by Werosys partner Dortschy.

Graphic Druck have bought the Compact Ultra for their High Quality wine label production and it will be used in combination with Epson Surepress.

The Werosys Compact Ultra is an extremely compact digital converting machine for die cutting and slitting. It has a very small footprint and is one of the most compact and economic converting units in the market, making it ideal for businesses looking for a low-cost entry into label converting. Compact Ultra comes with unwind, full and semi-rotary die cut, slitting and rewind. Lamination station is optional. It can be supplied with either magnetic or pneumatic splice table and with a choice of oscillating razor blades or rotating shear knives.

Read about the sale following this link: www.labelpack.de/graphic-druck-kauft-werosys-compact-ultra

 

Werosys launches cloud-based Industry 4.0 and IoT solution at LabelExpo

 

Werosys is already taking full advantage of Industry 4.0 and IoT by integrating all Werosys machines with the customer’s IT infrastructure and Werosys cloud servers. This allows for real time monitoring of all Werosys machines, full remote control, as well as consolidation of machine and job data in the cloud.

The collected data can be used not only to locate a problem, but by analysing the data we can anticipate breakdowns and thereby schedule preventative maintenance. It also allows us to collect data about the machine and provide reports about machine efficiency, waste levels, and make recommendations for future improvements.

We look forward to see you at LabelExpo stand 9C24 for a live demonstration of our Industry 4.0 solution.

 

Amica Systems & Werosys launches UV Full Colour inkjet solutions

 

Amica Systems Europe B.V. and Werosys ApS Denmark will at Labelexpo 2017 in Brussels present a brand new partnership offering unique and new solutions to the digital printing market.

With the combined experience of both companies, customers will get the best of both worlds; a unique full colour UV inkjet system and a servo driven roll-to-roll transport system with a perfect stable transport for excellent print quality.

Patrick Citroen, Managing Director of Amica Europe: “As Amica Systems is highly experienced in the field of industrial inkjet systems, we were searching for a partner with outstanding knowledge on roll-to-roll transport where we can integrate our modular inkjet system. With Werosys we have found a company with all the capabilities we were looking for and, above all, the flexibility to act fast and professional to serve our needs”.

Soren Pedersen, Managing Director of Werosys: “During our initial talks with Amica Systems we quickly came to the conclusion that a collaboration could enable both companies to develop a range of interesting products, which we see a clear need for in the market. By combining Werosys’ highly modular Compact platform with Amica’s unique UV inkjet technology, we developed a solution that can be combined with any Werosys Compact module to form a Hybrid print and converting solution at a very competitive price point. The combination of a number of Werosys fully automated flexo printing modules with CMYK UV inkjet means that our customers can combine printing technologies – and perform final finishing for one-stop label production.”

At Labelexpo, Amica Systems will present the Gemini 330 UV Label Press fully integrated on the Werosys Roll-to-Roll system. Werosys will be demonstrating a hybrid solution were the Amica UV full colour inkjet is fully integrated – and can be combined with either semi-rotary or laser die cutting and automatic slitting.

With this partnership we believe that we will bring truly unique and highly competitive solutions to the label printing market.

Come and see us at LabelExpo, where Amica Systems can be found at stand 9C60 and Werosys at stand 9C24.

 

 

Werosys launches the Compact Hybrid

 

Werosys launches the Compact Hybrid, which combines digital printing and flexo printing with inline converting and finishing in a single affordable system.

One of the latest innovations by Werosys is a digital UV inkjet print module to compliment the Trojan CMYK digital print engine and fully automated Flexo print stations. The UV inkjet module comes in a number of configurations with up to 6 colours and 330 mm width.

By combining the UV inkjet print engine with our fully automated flexo module and die cutting solutions, we can offer a true digital hybrid solution with integrated print and finishing for one-stop label production.

You will get a highly flexible label production system with seamless integration between digital printing and conventional press printing, thereby offering optimal production planning with fast job changeovers, reduced production costs and less waste.

Meet us LabelExpo stand 9C24 for a live demonstration of the Werosys Compact Hybrid.

Big Data monitoring is the future

 

As a company driven by Intelligent Converting and IT integration, Werosys is of course in the forefront of this development. Our machines are not only Industry 4.0 ready, we are already up and running with a cloud-based solution where we can monitor all Werosys machines installed throughout the World. We can collect data about machine performance, efficiency of different job types, waste levels, temperature profiles, etc. – and feed this back to our customers as digested data that shows trend curves of machine/operator performance, production hours to next scheduled service based on real time wear data, remaining life time on UV Lamps, improvements recommendations, etc..

This Labels & Labeling article outlines Werosys & LabelSupply’s view on future converting, which demands stronger focus on automation and Industry 4.0. With automated workflow solutions you will get numerous production advantages, such as quicker job changeovers, less material waste, and remote support and service.

Come by our stand 9C24 at LabelExpo to see a live demo of our Cloud-based Industry 4.0 solution.

 

Solar-X3 to UW Clean Energy Institute

Werosys and FOM Technologies have installed the Solar-X3 coater at the UW Clean Energy Institute at the University of Washington in Seattle.

The Solar-X3 coater is a flexible and cost-effective coating machine for roll-to-roll coating and printing of various materials, such as OPV, perovskite PV, OLED, LEC. Any coating method can be integrated into the system, including slot-die, flexographic, inkjet and laser scribing.

As all other Werosys machines, the coating machine is modular built, enabling custom configuration and future retrofitting to meet changing requirements. It is suitable for R&D purposes but also has the capacity for industrial production.

The Solar-X3 is completely digitally controlled for superior process control and data collection for documentation, analysis and optimization.

Werosys Concept automated finishing system

Werosys automated finishing system

We thought you might enjoy this Labels&Labeling article about our Werosys Concept automated finishing system.

The article outlines our focus on the concepts of Cloud and Industry 4.0 when designing a Werosys solution and how this enables integration between the customer’s IT network and the Werosys finisher.  All relevant data is retrieved by scanning a barcode that points to an XML file or database on a server. The data is then used to re-configure the line for each job on-the-fly without stopping the web.

You can read the full article here.

Christmas Greetings 2016

Holiday greetings!

werosys-holiday-greetings

Werosys Compact Digital Print Module

Video of Werosys Compact Digital Print Module

The Werosys Compact Digital Print Module offers high speed and high quality printing and converting in one operation, as well as fast job changes. It is able to run both cost-efficient print engines, such as the TrojanThree, and high speed UV-based ink print engines.
The Digital Print Module can be retrofitted to any Werosys Compact already installed, or combined with any of the Werosys Compact modules, now or in the future. This offers a complete digital label production system at an affordable price, while still providing a system that can grow with future demand.
Later on it can be retrofitted with a high speed UV-based inkjet system, operate as a standalone digital converting line, or run in-line with any digital press from HP Indigo, Xeikon, Domino, etc.

Video recorded @LabelExpo Americas 2016

Werosys Compact Digital Print Module

Global launch of Werosys Compact Digital Print Module at LabelExpo 2016

Werosys Compact Digital Print Module

Based on high demand for the Werosys Compact we are continuously developing new modules to be integrated into the Compact line. At LabelExpo Chicago we are launching the Werosys Compact Digital Print Module. It is able to run both cost efficient print engines, e.g. TrojanThree; and high speed UV based ink print engines from a number of suppliers.

The Werosys Print Module is the most affordable fully integrated digital printing solution on the market. It can be retrofitted on any already installed Werosys Compact in the field, or combined with any of the Werosys Compact modules, now or in the future. This offers a complete digital label production system at an affordable price, while still providing a system that can grow with future demand. Later on it can be retrofitted with a high speed UV based inkjet system, operate as a stand-alone digital converting line, or run inline with any digital press from HP, Xeikon, Domino, etc.

The Werosys Compact Digital Print Module offers high speed and high quality printing and converting in one convenient job operation, as well as fast job changes. All web handling is controlled from the central PLC/HMI in the converting line, resulting in operator-friendly superior print quality and web handling.

Compared to add-on printing solutions, a fully integrated solution eliminates issues with missing labels or poor print quality during print engine cleaning cycles caused by inability to re-register the print. Complete synchronization between printing, semi-rotary die cut and slitting optimizes end product quality and removes problems during forward and backward motion – as well as acceleration and de-acceleration of the web.

Logo LabelExpo Americas 2016

Meet us at LabelExpo Americas 2016 in booth 6460.

Rendered image of Werosys Compact with all modules

The Werosys Compact modules now include:

  • Unwind Module: servo-driven with build in web-guide, rolls up to Ø680 mm, splice table and optional lamination station.
  • Jumbo Unwind: servo-driven with build in web-guide, rolls up to Ø1000 mm, splice table and optional web cleaner, corona treatment.
  • Digital Print Module: high speed and high quality printing and converting in one job operation (1600 x 1600 dpi full colour print).
  • Flexo Print-Varnish Module: dual servo-driven with full digital control, optional semi-rotary flexo print, optional dual servo cold-foil, GEW/IST UV curing.
  • Laser Die Cut Module: enables fast and format-free job changes using barcode integration, powerful low noise smoke extraction, and high cutting quality with small spot size.
  • Semi & Full Rotary Die Cut Module: runs up to 65 m/min semi-rotary and 200 m/min full-rotary. Pneumatic pressure setting and digitally controlled side adjustment. Optional 2D side register control. Optional backscoring system – manual or automatic.
  • Waste Matrix: no-contact high speed waste strip system that reduces risk of matrix break.
  • Rewind Module: servo-driven rewind with wide tension range – up to Ø650 mm. Optional integrated side-trim vacuum system. An extra rewinder is offered as an option.
  • Turret Module: servo-driven with flange spindle adapters for quick spindle change. Optional laser pointers for easy core placement.